Oct. 11, 2023

Eight Butterfly Valves Tested in Germany

While the largely visible components of the Chimney Hollow Reservoir Project easily steal our attention, there is something less talked about that many of these features have in common. Valves installed throughout the inlet/outlet works will give operators the ability to turn the system “on or off” when the project is complete. Valves make the project work.  

Upon completion, butterfly valves will provide isolation between the inflows to Chimney Hollow and the Colorado-Big Thompson Project. 

Vishal Gajera, mechanical engineer for Stantec, recently returned from Germany where most of the valves are being manufactured. The purpose of this trip was to observe the factory testing of butterfly valves and verify the valves meet specifications before they are shipped to site. Test procedures for all valves include dye penetrant tests of the shell and disc to check for any leakage, hydrostatic pressure tests at one-and-a-half times the design pressure and functional tests to ensure proper valve operation. 

Testing of butterfly valves in Germany

As part of the functionality testing, valves are tested for excessive vibration, sound and how smoothly they open and close. In addition, design pressures vary depending on valve location within the project and pressure testing is done based on the pressure rating of respective valves. The sleeve valves will be manufactured in the U.S.A. by Bailey Valves.   

Each of the valves that will be installed as part of the Chimney Hollow Reservoir Project is put through stringent inspections and tests to ensure the highest standard of quality and safety is met. Valves vary in weight up to 20 tons, because, of course, there is nothing small about Chimney Hollow.